It comes with high-quality parts designed to re-bearing the differentials and install a premium set of ring and pinion. One of the beautiful things about the old Dana axles is they don't use a crush sleeve for pinion preload, only shims. adapters; automatic c4; 700r4 automatic transmission; 6r80 6 speed; automatic to. dana 44 pinion preload. Earlier vehicles will have different differential bearings. Pinion Bearing Preload -The preloa d applied to the pinion bearings when the pinion nut is tightened. CRUSH SLEEVE / COLLAPSABLE SPACER for Dana SUPER 44 Pinion bearing preload Fits 1999 to 2003 Jeep WK, WJ, XK models DANA SUPER 44 REAR End 2-3/4 inches tall before crush Jeep part number 4866867. Our price is lower than the manufacturer's "minimum advertised price. This kit also comes with other components to complete the overhaul task. When disassembled, inner pinion bearing had. Dana Spicer 2018756 Dana 44 GEARS 5. -The Roxor pinion yoke will swap directly onto a normal Dana 44 fine spline 26-spline pinion. Pinion Depth - The distance from the face of the pinion gear to the centerline of the ring gear. Odds are its the dana and they have a knick in the flange seal surface or the pinion snout has a knick allowing the seal to leak. Buy Now QU20926 Dana 60 Pinion Preload Spacer or Crush Sleeve for 2017-2019 Ford F250, F350, F450, F550 Super Duty with Dana 60 Front Axle. The pattern below shows that the pinion is too far away. This dimension is from the face of the pinion to the axle center-line. The upper adjustment insert, as I have been told and read, is used to adjust caster/camber. You have no obligation to purchase the product once you know the price. GearBoxVideo 158,705 views. If the old pinion had a marking on it that said 0, and the new gear is marked with +2, just remove. I go to install the carrier with the new bearings, pressed on fully, and it's a really tight fit. Fits: 2007-2018 Jeep Wrangler JK Unlimited 2003-2006 Jeep Wrangler TJ 2004-2006 Jeep Wrangler TJ Unlimited 2007-2018 Jeep Wrangler JK. Remove the carrier and install the pinion with no seal. Dana 44 Front End Description Ball Joint Spanner Wrench for your 66-77 Ford Bronco. 50" ring gear diameter *29 spline pinion *10 ring gear bolts *4. Master Bearing Kit Includes Koyo Bearings (Carrier, Front and Rear Pinion, Pilot where applicable), Brush, Cover Gasket (or RTV), Crush Sleeve (or Preload Shim Pack), Marking Compound, Metric and Standard Pinion Nuts, Pinion Seal, Ring Gear Bolts, Shims (Pinion, Carrier) and Thread Locking Compound. gm 75 chevy 10 bolt solid pinion preload spacer kit crush sleeve eliminator $23. Preload on pinion is 15 inch pounds (prior to carrier install), specs range is 14-19. Of course most dana 41 exploded views seem like generic dana 44's. 93 SK 41009 - Preload spacer for Dana 70 $5. All others are on the outside of the bearing cup unless spanners are used as in the Ford 8 and 9 inch, and Mopar 8. Both front and rear Dana 44 axles, the max torque is 200 ft/lbs. I don't know enough about the dana 44 to comment. 5 10 bolt camaro? Will the ring and pinion from a dana 44 bolt onto my 77 camaros rear? (ie remove ring bolts and transfer ring), and is the input gear compatible?. Your Dana 44 Differential Ring and Pinion source with low prices and FREE shipping on orders over $50*. Filter Catalog. Ive never done it before, and Ive searched the internet high and low and cant find either a good write up or some good advice on what to do. Buy Now QU20926 Dana 60 Pinion Preload Spacer or Crush Sleeve for 2017-2019 Ford F250, F350, F450, F550 Super Duty with Dana 60 Front Axle. 165Diameter = 9. I think its supposed to be 15 in lbs. For all you guys who completely understand shim placement and preload/backlash setup on a dana 44 rear axles diff. Fits: 2007-2018 Jeep Wrangler JK Unlimited 2003-2006 Jeep Wrangler TJ 2004-2006 Jeep Wrangler TJ Unlimited 2007-2018 Jeep Wrangler JK. Our price is lower than the manufacturer's "minimum advertised price. 476" etched on the face. Pinion Bearing Preload Pinion bearing pre-load, a critical parameter, determines the amount of resistance to movement imposed by the pinion bearing. The vehicle in question is an '87 Mercedes 420SEL. In the Dana 44 instruction sheet they say 20-40 inch pound. The Dana 44 represents the Dana Corporations most popular and versatile axle. 13 Ratio (41-08) Ring and Pinion Gear Set fits 2007 to 2015 JEEP JK REAR - FREE SHIPPING CLICK HERE for More Details Part#: 2018756 $203. I took the. For the fastest service, call our Differential Parts Experts at (800) 510-0950 for immediate assistance. The differential case of the open differential is a one-piece design. ring & pinion and differential master bearing kit. the rear axle front pinion DANA 44 or AMC? the answer is not simple , why not read the FSM and unstand it all. These kits come with all appropriate parts except differential bearings (Sold Separately) to properly install your gear with out the need for an installation kit. Dana 44 TJ Rubicon Minimum Install Kit includes: Pinion seal, Pinion Shims, Carrier Shims, Pinion Nut, Gasket or sealant, preload shims or crush sleeve; Ring gear bolts. 0625" inches. We will provide you with best prices on top name brands!. Preload In. You have choices, use the later style carrier or sleeved or shouldered bolts, the holes in the Salisbury carrier are 7/16" and the holes on the Dana 44 ring gears are 3/8". Click on numbers on images to see the associated products. by Mark Knight. 54 ratio and wish to change to. Choose from top brands to help you easily and accurately check and set pinion gear depth. The only shaft on a Dana 35 that is smaller than the neck-down on the Dana 44, is the Dana 35 stub shaft, which is 1. Miss this crucial measurement by even a few percent and your bearings will wear out far before their time, and the differential case itself may crack in half under high temperatures and extreme. 5" 10 7/16 x 20 Left Hand Threaded Bolts Pinion Diameter 1. 021" I would need a. We are available to help Monday thru Friday from 8 AM to 5 PM Pacific Standard Time. 188 u-joint bearing cap diameter. I know the 44, from reading, should be an easier job since it doesn't have the crush sleeve. We got it with a good pattern and the backlash at just over. I have a 2005 wrangler with a dana 44 rear and dana 30 front. 27 ratio $ 272. ADD TO CART Vehicle Specific Yukon Gear & Axle Differential Pinion Bearing Kit 13098. Thanks for the reply. Many of the high-pinion D30s used preload shims, rather than a crush sleeve, so some of this info doesn't pertain to them. The U-joint is held in place using 8mm threaded bolts or ubolts that use an 8mm nut. Tightening it up without measuring the preload you are putting on the pinion bearings is very likely to cause pinion bearing failure. I don't know enough about the dana 44 to comment. Pinion Oil Slinger for Dana 30 and Dana 44 Front Axle $ 3. The Nitro Gear and Axle Solid Pinion Pre Load Spacer Kit is designed to provide your Jeep Wrangler JK or compatible vehicle with increased durability of your set up by getting rid of the use of a crush sleeve. 003 inside and. Pinion depth is adjustable by adding or subtracting shim thickness. Changed the gears in my D35 rear this weekend (first time for me) to compensate for the larger tires (31). Special Price $25. 50" ring gear diameter *29 spline pinion *10 ring gear bolts *4. Available in most popular performance and replacement ratios. Our Kits also include: Pinion seal, Pinion Shims, Carrier Shims, Pinion Nut. Overall, you have one of two choices: 1) invest in an expensive bearing cap arbor pinion depth kit from Miller/OTC to establish the baseline pinion depth or 2. Everything is replaced and I got the pinion bearing preload at 25~ in lbs with my beam torque wrench. BACK LASH 0. Diff pinion pre load. Pinion bearing preload is set by solid shims on the pinion. They said the backlash should be. Most Dana 44 4-series gear sets use a series of shims under the outside pinion bearing to set the pinion bearing pre-load. 200-220 * Ring Gear Backlash. 058 of preload shims. Again, use an inch-pound torque wrench to check the preload. Fits: 2007-2018 Jeep Wrangler JK Unlimited 2003-2006 Jeep Wrangler TJ 2004-2006 Jeep Wrangler TJ Unlimited 2007-2018 Jeep Wrangler JK. 88 Short Ring & Pinion Gear Set for Jeep TJ & 1995-Up Grand Cherokee #SUPD44513XR - $220. We have personally experienced good results using the techniques in these instructions while setting up over forty thousand differentials. 73 and Down 4. The pinion is set in place with a crush sleeve (for pinion bearing preload), the outer pinion bearing is installed and then the new pinion oil seal is installed. for a Dana 44 after replacing the pinion seal works fine. Part Number: RAT-1114 Pinion Shims, Steel, Corvette, Dana, Ford, GM, Mopar, Viper, Set. Jeep Axle: Dana 44 Info - Off-Road. Then loctite the pinion nut and tighten to 15 inch-pounds rotating torque with used bearings or 25 inch-pounds with new bearings. 5 front axle shafts Optional choice for 5-760X applications. Dana 44 2007-18 JK Rear (All Models) Pinion Bearing and Seal Kit (No Carrier Bearings) Revolution Gear Carrier Shims, Pinion Nut, Gasket or Sealant, Preload Shims. adapters; automatic c4; 700r4 automatic transmission; 6r80 6 speed; automatic to. Overview Pinion bearing preload solid spacer and shim kit for big bearing and Daytona style pinion supports includes the spacer ring that is 1. High and low pinion designs distinguish these applications. Your Dana 44 Differential Ring and Pinion source with low prices and FREE shipping on orders over $50*. For axles with spacers, you can gun the pinion nut down with an impact gun and torque it to the proper spec. 008" Great write up Chetta, but a note to those with second gen Xterra's dealing with M226 (Dana 44 variant) or C200 as well as R180 or M205 fronts; all 4. Once you have pinion back in and the preload set, then you can put the ring gear in and set backlash. It runs in my mind that the pinion depth is 2. Chrysler 8 3/4” Axle Guide - Adapted from the Mopar Mailing List. Miss this crucial measurement by even a few percent and your bearings will wear out far before their time, and the differential case itself may crack in half under high temperatures and extreme. Jeep TJ Rubicon. How-to: RebuildingYJ Wrangler Dana 30 Front Axle with ARB Locker! Note: The popular Dana 30 open knuckle front axle is original equipment in various Jeep, Bronco and I-H Scout 4×4 models. Failure to follow these instruction may result in damage. Dana additionally establishes pinion preload utilizing a shim as an alternative of a crush sleeve, which is far more secure and can keep the right bearing preload. These shims are used to set pinion depth for proper pattern, adjust backlash using carrier shims and to set proper pinion bearing preload. 75" diameter ring gear, and until recently (such as the front end of Ram 4x4s), used solid shims between the outer bearing's inner race and a shoulder on the pinion stem to adjust the pinion bearing preload. Use 1-5/16" socket. Pinion Bearing Outer: M88040. When disassembled, inner pinion bearing had. Everything is replaced and I got the pinion bearing preload at 25~ in lbs with my beam torque wrench. G2 Axle & Gear housings feature forged bearing caps and a unique G-lock adjuster nut system to set backlash and carrier bearing preload. 125-inch Backlash 0. 3/8" Ring Gear Bolts. the final pinion bearing preload. Due to the low preload reading, I'm assuming the rear pinion nut was probably a bit under-torqued. Dana Model 44 Rear Axle for Wrangler JK. Therefore, swapping the Dana 44 stub shaft on to a Dana 35 will actually result in a axle assembly with larger axles than the Dana 44. My initial measurement, with a. Availability: Availability: In Stock. If you need to adjust pinion depth to get ring gear mesh, add shims to depth then add the same amount to preload, or remove the same amount of shims from depth and preload.   The factory steering will fail to steer the truck when you're in twisted offroad situations. The input seal is a CR 15788. Axles generally use crush sleeves or shims to set pinion preload. The upper adjustment insert, as I have been told and read, is used to adjust caster/camber. mini installation kit: pinion shims, carrier shims, pinion nut, ring gear bolts, gear marking compound, pinion seal, crush sleeve, brush, and cover gasket or rtv. It's set up with shims inboard of the outer pinion bearing to set the preload and i have set all torques to dana specs. This is the budget Ratech pinion depth tool for a 12-bolt, but there are similar tools for all the popular rear-axle assemblies like the Ford 9-inch, Ford 8. We are available to help Monday thru Friday from 8 AM to 5 PM Pacific Standard Time. 73 32072 18515 44-3. The Dana 44 has a GAWR up to 3,500 lb (1,600 kg) and is a semi-floating type, having one bearing on the end of the axle shaft which carries the weight of the vehicle on the axle and also allows axle rotation. Torque the pinion nut to spec (use the old nut). Overall, you have one of two choices: 1) invest in an expensive bearing cap arbor pinion depth kit from Miller/OTC to establish the baseline pinion depth or 2. gm 75 chevy 10 bolt solid pinion preload spacer kit crush sleeve eliminator $23. Disregard breakaway reading. The pinion bearing preload is related to the amount of force the pinion nut exerts on the pinion and its bearings. You need to tighten the new pinion nut until you get the proper pinion preload, about 10-15 inch pounds assuming you are not removing the differential and you are reusing the existing bearing. Remove pinion preload shims from pinion and retain for assembly, then press bearing from pinion. Pinion bearing preload is set by a collapsible spacer (crush sleeve) on the pinion. Pinion depth is changed by shimming under the large bearing race. 95 Dana 30 / Dana 44 / GM Corporate 8. I go to install the carrier with the new bearings, pressed on fully, and it's a really tight fit. The shim against the seal is a slinger that keeps the oil pressure off the back of the seal. Dana 44 Carrier and Pinion Bearing Replacement Basics Basics of replacing both Pinion Bearing Preload / Rotating Torque / Chrysler 8. They use a crush sleeve to set pinion preload. View Details. -The Roxor speed sensor, and factory speed limiter, is located on. 627 etched on it. 26 shims behind the cone. Setup Specs. SKU: SK 34801. If you pinion has back and forth play, you are messing up your gears by running it, and the bearings. Jennifer’s Jeep Cherokee has been riding a bit rough lately. With the pinion bearing properly lubricated, increase or decrease the shim stack under the front bearing cone to achieve 20-25 inch/lbs of rotational drag or pre-load. Jeep TJ Rubicon. The replacement looks fairly straightforward, but I've seen different descriptions for the exact procedure. During the installation of ring & pinions the carrier has to be removed multiple times to have the shims adjusted for backlash. American-made CORE 44 housings accept the latest generation Dana 44 gear design, with a larger diameter ring gear and bigger pinion shaft to withstand hard off-road use. Earlier vehicles will have different differential bearings. I'm helping a buddy install 488s in his Dana 30 and I am torquing the pinion to the spec of 200 ft lbs. We tried swapping drive shafts and rotating the tires but the noise and vibration was still there. Allow some ring gear backlash (approximately 0. Show Full Signature. Click on numbers on images to see the associated products. For starters when replacing the pinion depth cup without use of a pinion depth setting gauge (Miller tool W 99) use the same thickness of shim pack as was originally removed. Pinion Bearing Preload Pinion bearing pre-load, a critical parameter, determines the amount of resistance to movement imposed by the pinion bearing. Pinion seal. 88) Alloy USA Ring & Pinion Dana 44 Rear 5. the rear axle front pinion DANA 44 or AMC? the answer is not simple , why not read the FSM and unstand it all. 25 Rear Axle. Bear · I think I am going to preload the inner nut to the suggested 50lbs as I typically over tighten things unless I use the torque wrench (wife says I never know my own strength…I tell I do…I have none!. Comes with all the needed differential parts for installing a ring and pinion set in the new M220 (Advantek Dana 44) rear axle. ADD TO CART Vehicle Specific Yukon Gear & Axle Differential Pinion Bearing Kit 13098. Would tapping it with a brass hammer help?. 035" thick shim under the pinion bearing. Ive never done it before, and Ive searched the internet high and low and cant find either a good write up or some good advice on what to do. Includes pinion and carrier shims, pinion seal, preload shim, ring gear bolts, pinion nut, cover gasket, gear marking compound, and brush. If I were to guess at a value to use for a nylock nut torque value for a D44 non-Dana gear setup I would venture a guess at roughly 175 ft-lbs. When disassembled, inner pinion bearing had. If the design calls for a crush sleeve, it's a. I've got a bad seal on the 30 and a growling bearing (only under load in1st and sometimes 2nd) in the 44. Dana 44™/216 3. Backlash is. the final pinion bearing preload. All of these I didn't open the pumpkin, just replaced the seals. 11 low gearing is ideal for extreme off road crawling, while the 3. My initial measurement, with a. CRUSH SLEEVE / COLLAPSABLE SPACER for Dana SUPER 44 Pinion bearing preload Fits 1999 to 2003 Jeep WK, WJ, XK models DANA SUPER 44 REAR End 2-3/4 inches tall before crush Jeep part number 4866867. 13 Ring & Pinion Gear Set for 2003-06 Jeep Rubicon. Upon assembly, the collapsible spacer is reused and the pinion nut is retightened to the preload measured before disassemble PLUS 5 lb/in similar to how a Dana 50/60 or a Ford 10. Prevent ring gear wear with our selection of pinion depth gauges and pinion depth setting tools. 5" rear is done on Ford front drive axles. Pinion and differential bearing shim kit, Includes # 16, 10, 11, 16 & pinion preload shims (1985-00 XJ Cherokee)2 Dana 30 & Dana 44 Differentials: SAE 80W-90 GL5.   The factory steering will fail to steer the truck when you're in twisted offroad situations. 26 shims behind the cone. The Dana 44 has a GAWR up to 3,500 lb (1,600 kg) and is a semi-floating type, having one bearing on the end of the axle shaft which carries the weight of the vehicle on the axle and also allows axle rotation. Toyota stopped using them decades ago to speed up production. 25mm) between the ring and pinion gear. Rear axleshaft to full floating hub bolts- 115 (lb-ft) REAR wheel-bearing adjuster (inner) nut: Step 1: To seat, torque nut to 50 (lb-ft) while spinning hub. Turning the pinion gear nut crushes the spacer to obtain the specified preload. We got it with a good pattern and the backlash at just over. Dana 44 JK Torque Specifications: Pinion Preload New: 22 to 35 in-lbs. Buy Motive Gear D44IK at JEGS: Motive Gear Ring and Pinion Installation Kit Dana 44. 165Diameter = 9. toyota ring and pinion install instructions. 9" diameter Dana 44 ring and pinion that is. I have a 2005 wrangler with a dana 44 rear and dana 30 front. G2 Axle & Gear housings feature forged bearing caps and a unique G-lock adjuster nut system to set backlash and carrier bearing preload. Corvette Dana 44 HD, Dana 36 and Heavy Duty Dana 36 Re-manufactured Differentials with New Gear Sets All Differentials are Custom Built Also see our C4 Corvette and Viper Differential Ring & Pinion Section Differentials carry up-to a 5 year Street warranty that includes 'no gear noise'. Home Dana 44 Axle Parts, Axles, Gears, and Modifications Dana 44 Ball Joints TeraFlex Heavy Duty Dana 44/30 Ball Joint Kit with Knurl – 3440020-17%. Pinion angle = the measurement of the difference between the angle of the pinion and the angle of the driveline. 56 N•m (5 in. Guaranteed lowest price!. Preload on pinion is 15 inch pounds (prior to carrier install), specs range is 14-19. High performance Yukon ring & pinion replacement gear set for Dana 30HD in Jeep Liberty, 3. The differential pinion mate shaft is retained by a roll pin. If you pinion has back and forth play, you are messing up your gears by running it, and the bearings. Allow some ring gear backlash (approximately 0. Pinion Depth - The distance from the face of the pinion gear to the centerline of the ring gear. Differential Overhaul Kit for Jeep 1997-2002 TJ Wrangler and 2003-2006 TJ Wrangler w/ Drum Brakes; All w/ Dana 44 Rear Axle; Includes Pinion Bearings, Differential Bearings, Axle Bearings, Pinion Seal, Axle Seals & Pinion Nut. Nitro Pinion Preload Shim Kit for Dana 30, 36, 44 & 50 D30, D36, D44, D50 Pinion Preload Shims Price: $8. Jeep®, Wrangler®, Rubicon®, CJ®, Mopar®, Renegade®, Scrambler®, Commando®, Sahara®, SRT® and the Jeep® Grille Design. Whirring noise only while decelerating at any or all speeds is most likely caused by bad pinion bearings or loose pinion bearing preload. Tech Note 3: Applications The Dana 44 axles that use this Kit would be in most 1967-1993 model year 4x4s with Dana 44 solid beam type front axles using shims for setting pinion bearing preload. They are: Pinion depth (how close the pinion is to the ring gear), backlash (how close the ring gear is to the pinion), pinion bearing preload (how much bearing drag is on the pinion bearings), and carrier. 89 Cherokee Dana 30 Pinion Seal and Preload Adjustment - Duration: 26:16. I thought it might be easier/simpler than resetting the preload with a new crush sleeve while I'm in there. I set up my Dana 44 rear last night w/new gears and bearings. It appeared in the F-150's and Bronco's with coil springs. All of these I didn't open the pumpkin, just replaced the seals. Rear axleshaft to full floating hub bolts- 115 (lb-ft) REAR wheel-bearing adjuster (inner) nut: Step 1: To seat, torque nut to 50 (lb-ft) while spinning hub. • A “whirring” noise while decelerating at any or all speeds is most likely caused by bad pinion bearings or loose pinion bearing preload. Dana 44 JK Torque Specifications: Pinion Preload New: 22 to 35 in-lbs. I'm helping a buddy install 488s in his Dana 30 and I am torquing the pinion to the spec of 200 ft lbs. Odds are its the dana and they have a knick in the flange seal surface or the pinion snout has a knick allowing the seal to leak. Ford 8 and 9 inch pinion depth is regulated by shims between the pinion support and chuck or center section. Rear wheel-bearing lock (outer) nut- 160 (lb-ft) Hope these helps all you heavy duty Dana 60 guys :bigthumb:. The new gear sets have the actual optimal running position etched on them, so let's say your new pinion has 2.   The factory steering will fail to steer the truck when you're in twisted offroad situations. Dana 30 Low Pinion - TJ / LJ Front; Dana 44 - TJ / LJ Front Rubicon Dana 44 Ford Axles and Axle Kits If you put a lot of preload on the carrier bearings it. The pinion preload will be zero until the bearings contact the races but will then increase very quickly. The Dana 60 front axle is a heavy-duty 4wd front steering axle manufactured by Dana Spicer corporation. ring & pinion and differential master bearing kit. Strange Engineering’s heavy-duty lines of S-Series transmission and pinion yokes were designed by Strange and are manufactured from USA made high tensile strength nodular iron castings. The transmission yokes are CNC machined to assure concentricity and balance for ideal driveshaft operation. Prefer for Dana 30/44/50/60 and 70 if possible, Toy 8/8. 75" diameter ring gear, and until recently (such as the front end of Ram 4x4s), used solid shims between the outer bearing's inner race and a shoulder on the pinion stem to adjust the pinion bearing preload. Nitro Gear & Axle is a leading distributor in Differential Ring and Pinion Gears and Axles and Axle Parts. Installation manuals for products from Yukon Gear & Axle and USA Standard Gear. Jeep Axle: Dana 44 Info - Off-Road. The pinion bearing preload is related to the amount of force the pinion nut exerts on the pinion and its bearings. , I guess I screwed up. I've got a bad seal on the 30 and a growling bearing (only under load in1st and sometimes 2nd) in the 44. experpted On 1990-98 models, set bearing preload as follows: The required pinion gear bearing preload torque is 1/2 ft. Available in most popular performance and replacement ratios. 002 of the pinion dimension, (see Figure 'A' and 'B'). 04 Save 21% ($6. Give your Jeep or Truck exactly what it needs with industry leading products and expertise at 4WD. View Details. Corvette Dana 44 HD, Dana 36 and Heavy Duty Dana 36 Re-manufactured Differentials with New Gear Sets All Differentials are Custom Built Also see our C4 Corvette and Viper Differential Ring & Pinion Section Differentials carry up-to a 5 year Street warranty that includes 'no gear noise'. 56 N•m (5 in. The stock of extremely specific degrees of parts is sure to have exactly the part for your vehicle. internal kit (open):. Solid pinion spacers prevent loosening of the pinion gear setup preload. Jump to Latest Follow 1 - 19 of 19 Posts. Pinion Bearing Inner Race: 31520. 41-11) - Indicates the pinion has 11 teeth and the ring gear has 41 teeth which results in a 3. Pinion Bearing Outer: M88040. 5" rear is done on Ford front drive axles. If I were to guess at a value to use for a nylock nut torque value for a D44 non-Dana gear setup I would venture a guess at roughly 175 ft-lbs. At Nitro we know differentials, and know what it takes to provide you with high quality components. I thought it might be easier/simpler than resetting the preload with a new crush sleeve while I'm in there. Gleason gear design manuals, Dana Spicer instruction manuals, technical bulletins and General Motors repair manuals. 035" of shim to bring the depth to 2. 042 (suggested starting from Revolution Gears) It seems like my drive pattern is telling me my pinion depth is good and I should increase my backlash a bit. Rubicon; For Dana 44; Bearing Kit Includes Koyo Bearings (Carrier, Front and Rear Pinion, Pilot where applicable), Brush, Cover Gasket (or RTV), Crush Sleeve (or Preload Shim Pack), Marking Compound, Pinion Nut, Pinion Seal, Ring Gear Bolts, and Thread Locking Compound. 87 and Down 3. Prevent ring gear wear with our selection of pinion depth gauges and pinion depth setting tools. not true on the last post, you need to remove the carrier to try that, the dana 35 has a crush sleeve which should never be re used, you basically need to setup up the pinion preload again there is NO torque spec for the pinion nut, it is however many ft lbs it takes to crush the sleeve to achieve proper pinion bearing preload. -- My GMC repair book basically says to just unbolt the drive shaft, remove the nut that holds the pinion on, and then pull and replace the seal. for old bearings and 15-35 inch lbs. Solid pinion spacers prevent loosening of the pinion gear setup preload. JH, D44 has shim adjustment for pinion preload. Add preload shims to decrease preload, remove preload shims to increase preload. For Dana 44; 3/8" Ring Gear Bolts; Master Bearing Kit Includes Timken Bearings (Carrier, Front and Rear Pinion, Pilot where applicable), Brush, Cover Gasket (or RTV), Crush Sleeve (or Preload Shim Pack), Marking Compound, Pinion Nut, Pinion Seal, Pinion Washer, Ring Gear Bolts, Shims (Pinion, Carrier), and Thread Locking Compound. 92 31488 18445 44-3. The vehicle in question is an '87 Mercedes 420SEL. the rear axle front pinion DANA 44 or AMC? the answer is not simple , why not read the FSM and unstand it all. Once you have pinion back in and the preload set, then you can put the ring gear in and set backlash. DANA 30 07-up Jeep JK NON-Rubicon (front) pn: 4120 DANA 44 07-up Jeep JK Rubicon (front) pn: 4120 DANA 44 07-up Jeep JK Rubicon (rear) pn: 4121. The stock of extremely specific degrees of parts is sure to have exactly the part for your vehicle. Buy Now QU20926 Dana 60 Pinion Preload Spacer or Crush Sleeve for 2017-2019 Ford F250, F350, F450, F550 Super Duty with Dana 60 Front Axle. Gear sets are $200-250. 00 Superior Dana 44, 5. NOTE - This is for a low-pinion Dana 30. pinion depth chart. Complete ring and pinion installation kit Pinion bearing pre-load shims. For axles with spacers, you can gun the pinion nut down with an impact gun and torque it to the proper spec. Available in most popular performance and replacement ratios. Choose from top brands to help you easily and accurately check and set pinion gear depth. 4, Chrysler 8. Dana Super 44 Ring and Pinion Low Pinion 4. mini installation kit: pinion shims, carrier shims, pinion nut, ring gear bolts, gear marking compound, pinion seal, crush sleeve, brush, and cover gasket or rtv. 042 (suggested starting from Revolution Gears) It seems like my drive pattern is telling me my pinion depth is good and I should increase my backlash a bit. Bearing Preload Torque and Ring Gear Backlash Adjustment Use Wrench C-4164, or equivalent, to adjust each threaded adjuster inward until the differential bearing free-play is eliminated. Part Number: RA28JLRMK Warranty: 1 YEAR Notes: Rear Dana 44 Super. High and low pinion designs distinguish these applications. Choose from top brands to help you easily and accurately check and set pinion gear depth. 56 Thick Uses 3. 92 and Up Dana 80™/286 3. Description This pinion shim kit is used when installing a new ring & pinion in your factory Dana 44 front end. 04 Save 21% ($6. dana 44 ring & pinion compatible with GM 8. A close inspection showed some play in the pinion shaft in the front axle. Whirring noise only while decelerating at any or all speeds is most likely caused by bad pinion bearings or loose pinion bearing preload. The total solid spacer that we made was 1. Dana Model 44 Rear Axle for Wrangler JK. Dana 44 Pinion Bearing and Seal Kit Jeep 03-06 Rubicon Front/Rear No Carrier Bearings Revolution Gear. 021" thick shim installed gave me a reading of 2. The Dana 44 has a GAWR up to 3,500 lb (1,600 kg) and is a semi-floating type, having one bearing on the end of the axle shaft which carries the weight of the vehicle on the axle and also allows axle rotation. 1 May 2013 Gleason gear design manuals, Dana Spicer instruction manuals, technical bulletins Ring and pinion gears are designed to be set-up and run with exact. Style: Pinion Depth Kit for Dana 44 Complete Verified Purchase Quite a disappointment on the selection of shims for the carrier set-up. The Dana 44s with the two piece shafts are 19 spline or 27 spline and the versions wih the once piece shafts are 30 spline. Overview Pinion bearing preload solid spacer and shim kit for big bearing and Daytona style pinion supports includes the spacer ring that is 1. Gleason gear design manuals, Dana Spicer instruction manuals, technical bulletins and General Motors repair manuals. Ring Gear and Pinion Manufacturer's Date - Date gear set was made. QU40022 Dana 60, Dana 70 Pinion Nut Genuine Dana-Spicer all-metal, prevailing torque type lock nut is the original equipment replacement part for most Dana-Spicer Model 60, 61, 70, and 70HD front and rear axles. The pinion is set in place with a crush sleeve (for pinion bearing preload), the outer pinion bearing is installed and then the new pinion oil seal is installed. All others are on the outside of the bearing cup unless spanners are used as in the Ford 8 and 9 inch, and Mopar 8. I set up my Dana 44 rear last night w/new gears and bearings. I've got a bad seal on the 30 and a growling bearing (only under load in1st and sometimes 2nd) in the 44. Also note "salsbury" on the pinion. Style: Pinion Depth Kit for Dana 44 Complete Verified Purchase Quite a disappointment on the selection of shims for the carrier set-up. Some Good Info on Dana 44 torque Specs Ring-Gear bolts- 60 (lb-ft) Bearing-cap bolts- 60 (lb-ft) Diffrential cover bolts- 20 (lb-ft) Front wheel-bearing lock (outer) nut- 160 (lb-ft) Spindle to knuckle nuts- 65 (lb-ft) Lower ball-joint nut (first pass)- 30 (lb-ft) Lower ball-joint nut (second pass after upper is torqued) -70 (lb-ft). 41-11) - Indicates the pinion has 11 teeth and the ring gear has 41 teeth which results in a 3. Dana Model 44 Rear Axle for Wrangler JK. Dana Super 44 Ring and Pinion Low Pinion 4. 07 and Up Example - If you have a Dana 44™ rear axle with a 3. Yukon Hardcore Locking Hubs: Dana 60. The new gear sets have the actual optimal running position etched on them, so let's say your new pinion has 2. Did they make parts for dana/spicer?. Ford F-150 / F-250. Find an exceptional selection of Dana 44 ring and pinion gear sets at 4 Wheel Parts. Differential Overhaul Kit for Jeep 1997-2002 TJ Wrangler and 2003-2006 TJ Wrangler w/ Drum Brakes; All w/ Dana 44 Rear Axle; Includes Pinion Bearings, Differential Bearings, Axle Bearings, Pinion Seal, Axle Seals & Pinion Nut. Everything is replaced and I got the pinion bearing preload at 25~ in lbs with my beam torque wrench. The pinion bearing preload is related to the amount of force the pinion nut exerts on the pinion and its bearings. Jeep Axle: Dana 44 Info - Off-Road. The R&P ratio ranges supported by the carriers are 2. 41 Crush Sleeves; Crown Automotive Dana 44 Pinion Crush Spacer - 4864214 $8. 73 and Down 3. ron it is for a rubicon dana 44 so there is no crush sleeve. Jeep TJ Rubicon. front end parts for dana 30; front end parts for dana 44; rear end parts. By west747 in forum Wrangler and CJ Replies: 11 Last Post:. You need to tighten the new pinion nut until you get the proper pinion preload, about 10-15 inch pounds assuming you are not removing the differential and you are reusing the existing bearing. I set up my Dana 44 rear last night w/new gears and bearings. But with new bearings, and seal installed my preload is about 50 in-lbs. 27 ratio $ 272. p/n 83-1034 Pinion Depth Shim Kit Includes pinion depth shims, pre-load shims, spool shims, gasket, pinion nut and washer. 07 only — Dana 44™/216 ICA Super 70™/273 None 4. If the pinion bearing preload exceeds the specifi ed allowable range, install another new crush sleeve and start over. 622, subtract the new pinion depth of 2. Jeep TJ Rubicon. Solid pinion spacers prevent loosening of the pinion gear setup preload. I did use gear paint. Part Number: RAT-1114 Pinion Shims, Steel, Corvette, Dana, Ford, GM, Mopar, Viper, Set. Dana 44 Pinion Bearing and Seal Kit 07-18 Wrangler JK Rear All Models Revolution Gear. axles & parts; differentials, ring & pinion; housings & parts; third member; shifter knobs; transfer cases. At Nitro we know differentials, and know what it takes to provide you with high quality components. Ring and pinion gears are designed to be set-up and run with exact tolerances. Let's suppose your old pinion required 0. Ring Gear Diameter 8. Gear ratios available on the 8-3/4" axle through the years include: 2. Ring Gear Bolt for Jeep JK Dana 44 and Nissan M226 Rear – Yukon Gear & Axle $ 5. If the old pinion had a marking on it that said 0, and the new gear is marked with +2, just remove. 4 General Information General Information Ring Gear and Pinion Note: Ring gear and drive pinion are matched parts and must be replaced in sets. 07 Yukon Gear & Axle manufactures a full line of top quality small parts to complete any job including ring gear bolts, crush sleeves, pinion nuts and washers, axle studs, thrust washers and much, much more. 41 Crush Sleeves; Crown Automotive Dana 44 Pinion Crush Spacer - 4864214 $8. Genuine Dana-Spicer Shim Kit includes pinion depth shims, pinion preload shims, differential adjusting shims, pinion nut, pinion washer, and differential cover pan gasket. 3/8" Ring Gear Bolts. Dana 30 and Dana 44 Pinion Seals. The farther you tighten the nut the more it will squash and give more preload. Pinion and differential bearing shim kit, Includes # 16, 10, 11, 16 & pinion preload shims (1985-00 XJ Cherokee)2 Dana 30 & Dana 44 Differentials: SAE 80W-90 GL5. 10 Buy on eBay DANA 44 2007 2018 Jeep Wrangler rear Solid Pinion Spacer Kit Shims. NOTE: this rear end does not have the crush sleeve, it has shims. Measure pinion torque to rotate (1) inch pound torque wrench (2). 165Diameter = 9. Some have removable centre sections (Toyota, Ford 9 inch); some use adjusting rings for setting carrier-bearing preload (14 bolt) and some use shims (Dana); some use a collapsible spacer to set pinion-bearing preload (Dana 35), some use solid shims (Dana 70) and still others use one or the other, depending on the specific model (Dana 60). Find Differential Shims with Dana 44 Axle Model and get Free Shipping on Orders Over $99 at Summit Racing! Pinion Preload, Steel, Dana 30, Dana 44, Dana 50, Set. Add to Wishlist. Ring and pinion gears are designed to be set-up and run with exact tolerances. One of the beautiful things about the old Dana axles is they don't use a crush sleeve for pinion preload, only shims. 5 10 bolt camaro? Will the ring and pinion from a dana 44 bolt onto my 77 camaros rear? (ie remove ring bolts and transfer ring), and is the input gear compatible?. This will work for the YJ Wrangler front Dana 30 since you're relying on shims for both pinion depth and bearing preload (not a crush sleeve for the preload like the Dana 35 rear axle). Take your old pinion depth of 2. Also apply grease to seal. Preload on pinion is 15 inch pounds (prior to carrier install), specs range is 14-19. This is adjusted by adding or subtracting shims located between pinion bearings (more shim = less preload) alternatively set by tightening nut with a crush sleeve in place, collapsing it until desired preload is achieved. Available in most popular performance and replacement ratios. Setting Pinion Depth and Backlash October 27, 2016 Mike Aguilar Chassis and Suspension , Galleries , How-To and Tech Tips , News , Slideshow , Tech Tips 0 Click Here to Begin We have been publishing articles over the past few weeks showing you how to swap rear gears in the most popular rear ends/differentials found in classic muscle cars. If in doubt, consult our staff of differential parts specialists. Pinion seal. I'm helping a buddy install 488s in his Dana 30 and I am torquing the pinion to the spec of 200 ft lbs. 480" thick and an assortment of 5 preload shims. Turning the pinion gear nut crushes the spacer to obtain the specified preload. When setting the pinion bearing preload on a crush sleeve design differential, it is always necessary to use a new crush sleeve every time the pinion nut is removed, or if the sleeve is over-crushed. Setting Pinion Depth and Backlash October 27, 2016 Mike Aguilar Chassis and Suspension , Galleries , How-To and Tech Tips , News , Slideshow , Tech Tips 0 Click Here to Begin We have been publishing articles over the past few weeks showing you how to swap rear gears in the most popular rear ends/differentials found in classic muscle cars. 014", so I knew that by adding. The U-joint is held in place using 8mm threaded bolts or ubolts that use an 8mm nut. On a D44, you use shims to set the preload, the nut is torqued to ~200ft/lbs then you check how much rotational force it takes to turn the pinion with an in/lb torque wrench. Some have removable centre sections (Toyota, Ford 9 inch); some use adjusting rings for setting carrier-bearing preload (14 bolt) and some use shims (Dana); some use a collapsible spacer to set pinion-bearing preload (Dana 35), some use solid shims (Dana 70) and still others use one or the other, depending on the specific model (Dana 60). I don't know enough about the dana 44 to comment. I ordered a replacement pinion seal (Omix-Ada 16521. The pinion preload will be zero until the bearings contact the races but will then increase very quickly. Several variations of the Dana 44 have been used as the rear axle in Jeeps, all of them use a 8. He then came to recommendation that I use a OE pinion bearing vs the Toyo I just installed. So I am replacing the bearings in my dana 44a. 4 General Information General Information Ring Gear and Pinion Note: Ring gear and drive pinion are matched parts and must be replaced in sets. ring & pinion and differential master bearing kit. Usually if the pinion nut is loose, something has caused it seem loose, such as pinion wear. The Jeep YJ Wrangler and most XJ Cherokee models use the high-pinion or “reverse rotation” ring gear […]. You can pick from. Take your old pinion depth of 2. Ring and pinion gears are designed to be set-up and run with exact tolerances. This dimension is from the face of the pinion to the axle center-line. dana 60 pinion preload spec. New set of matched ring and pinion gears, a great upgrade for your damaged front Dana 30. Problem with re-using an old crush sleeve is, you want that nut as tight as possible, but without crushing the crush sleeve any more or you risk putting too much preload on the pinion bearings. Disregard breakaway reading. There is no torque value for the pinion nut, the correct tightness is when you have achieved the correct pinion bearing preload (the 20-35 in-lbs you mentioned, I didn't look up the spec, so I'm just assuming that's correct). it is alot tho. Drive pinion bearing races from housing using brass drift, place races with respective bearings, then remove pinion depth adjusting shims and retain for assembly. 003 inside and. With the pinion gear installed, position ring. Miscellaneous. California Residents: WARNING; Dana Spicer Differential Crush Sleeves Dana Spicer Dana 30 Crush Sleeve. 360GP104 - Part number of pinion gear. DANA 44 PINION Bearing Preload. This is adjusted by adding or subtracting shims to the inner pinion bearing. mini installation kit: pinion shims, carrier shims, pinion nut, ring gear bolts, gear marking compound, pinion seal, crush sleeve, brush, and cover gasket or rtv. Production on the Ford Bronco completely ceased in 1997, but the Ford F-150 switched from the Dana 44 TTB to an 8. Dana 44 JK Rubicon Master Install Kit - Rear for Jeep JK and JKU Rubicon Models | Ring & Pinion. • A “whirring” noise while decelerating at any or all speeds is most likely caused by bad pinion bearings or loose pinion bearing preload. Show Full Signature. 014", so I knew that by adding. But you can use Dana 44 gears. Ensure threads are clean with no oily residue. Pinion Bearing Preload Pinion bearing pre-load, a critical parameter, determines the amount of resistance to movement imposed by the pinion bearing. I have the Dynatrac ProRock 44 running 5. This shim kit is included in our Dana 44 ring & pinion overhaul kits. I took the. preload on the pinion bearings. You don't want to over-torque the nut and alter the pinion bearing preload. An option Trac-Lok limited slip differential uses a one-piece differential case, the same internal components as the standard open differential, and an additional pair of clutch disc packs, one between each side gear and the differential case, to transfer wheel. We also used a in/lbs torque wrench on something, I think it was the pinion nut. Right on the money per the. We tried swapping drive shafts and rotating the tires but the noise and vibration was still there. Yukon Gear & Axle Ring and Pinion Kit for 91-01 Jeep Cherokee XJ with 8. Dana 44 JK Torque Specifications: Pinion Preload New: 22 to 35 in-lbs. Find Differential Shims with Dana 44 Axle Model and get Free Shipping on Orders Over $99 at Summit Racing! Pinion Preload, Steel, Dana 30, Dana 44, Dana 50, Set. Install brake components. Differential Overhaul Kit for Jeep 1997-2002 TJ Wrangler and 2003-2006 TJ Wrangler w/ Drum Brakes; All w/ Dana 44 Rear Axle; Includes Pinion Bearings, Differential Bearings, Axle Bearings, Pinion Seal, Axle Seals & Pinion Nut. Toyota stopped using them decades ago to speed up production. 93 SK 41009 - Preload spacer for Dana 70 $5. 10 Buy on eBay DANA 44 2007 2018 Jeep Wrangler rear Solid Pinion Spacer Kit Shims. Dana 44 Front End Description Ball Joint Spanner Wrench for your 66-77 Ford Bronco. internal kit (open):. Dana 44 Carrier and Pinion Bearing Replacement Basics - Duration: 44:55. I currently have the 5420111 Hi-Performance for Dana 44 3. Anyone experienced this already? Thanks James. This condition is typically always diagnosed as a bad ring and Pinion gear. This adjustment is why we recommended polishing the area on the pinion where the bearing rests; it can greatly speed up this process if you don't get it right the first, second. Dana Model 44 Rear Axle for Wrangler JK. the rear axle front pinion DANA 44 or AMC? the answer is not simple , why not read the FSM and unstand it all. Find Ring and Pinion Gears with Dana 44 Axle Model and get Free Shipping on Orders Over $99 at Summit Racing!. Spicer Trademark - Company logo and location of manufac-turing facility. For Dana 44; 3/8" Ring Gear Bolts; Master Bearing Kit Includes Timken Bearings (Carrier, Front and Rear Pinion, Pilot where applicable), Brush, Cover Gasket (or RTV), Crush Sleeve (or Preload Shim Pack), Marking Compound, Pinion Nut, Pinion Seal, Pinion Washer, Ring Gear Bolts, Shims (Pinion, Carrier), and Thread Locking Compound. That will tell you approximately how much of the total shim pack goes on each side. It offers an incredible balance of strength to weight and is perfect for the off-road enthusiast planning on using up to a 33″ tires and even up 35″ tires with aftermarket shafts and u-joints. No crush sleeve. Bearing Preload Torque and Ring Gear Backlash Adjustment Use Wrench C-4164, or equivalent, to adjust each threaded adjuster inward until the differential bearing free-play is eliminated. Dana 44 TJ Rubicon Minimum Install Kit. Our price is lower than the manufacturer's "minimum advertised price. You need to tighten the new pinion nut until you get the proper pinion preload, about 10-15 inch pounds assuming you are not removing the differential and you are reusing the existing bearing. front end parts for dana 30; front end parts for dana 44; rear end parts. 750Ring Gea. p/n 56910. 31 32830 No Crush Sleeve Uses Preload Shims 18426 44-3. Of course most dana 41 exploded views seem like generic dana 44's. Set the pinion bearing preload with out the ring gear and carrier installed. Torsen Truetrac Torsen Truetrac. Right on the money per the. 007, specs range. Dana 60 / Ring Gear Spacer-For use when installing 4 series gears (4. put on and had the local machine shop open up the 10"x1 3/4" Dana 35 backing plates to fit the 44, got all new brake parts and shoes, and, to begin the assembly, I installed a new pinion yoke seal. As the bearings wear, pinion preload is gradually reduced until there is no preload. 5 10 bolt camaro? Will the ring and pinion from a dana 44 bolt onto my 77 camaros rear? (ie remove ring bolts and transfer ring), and is the input gear compatible?. We got it with a good pattern and the backlash at just over. 014", so I knew that by adding. A Crush Sleeve is designed to maintain pinion preload to keep from burning out your pinion bearings. Setup Specs. 8, Dana 60, and the other GM rear ends. I have found that the GM shop manuals are a good source for setting up Dana 44's. Also, I don't see this tube/spacer in the exploded views. This is adjusted by shims and/or a crush sleeve. The Dana 60 front axle is a heavy-duty 4wd front steering axle manufactured by Dana Spicer corporation. 73 and Down 3. None of the carrier shims were very thick and I had subsequently had to order a carrier-specific shim kit to get the selection I needed to start from scratch. Give your Jeep or Truck exactly what it needs with industry leading products and expertise at 4WD. These kits come with all appropriate parts except differential bearings (Sold Separately) to properly install your gear with out the need for an installation kit. Problem with re-using an old crush sleeve is, you want that nut as tight as possible, but without crushing the crush sleeve any more or you risk putting too much preload on the pinion bearings. Browse the wide selection of quality parts online or stop by one of our well-stocked showrooms at a 4 Wheel Parts shop near you. I set up my Dana 44 rear last night w/new gears and bearings. -The Roxor speed sensor, and factory speed limiter, is located on. We are available to help Monday thru Friday from 8 AM to 5 PM Pacific Standard Time. Torsen Truetrac Torsen Truetrac. Once the seal is installed and the yoke, washer and nut is finally installed, I also use gasket sealer on the washer and nut, then finish tightening the pinion nut to achieve the 25in/lbs specified in the rearend manual. The differential case of the open differential is a one-piece design. adapters; automatic c4; 700r4 automatic transmission; 6r80 6 speed; automatic to. Dana 44 TJ Rubicon Minimum Install Kit includes: Pinion seal, Pinion Shims, Carrier Shims, Pinion Nut, Gasket or sealant, preload shims or crush sleeve; Ring gear bolts. Incorrect carrier bearing preload is a majior contributor to axle failures. Then loctite the pinion nut and tighten to 15 inch-pounds rotating torque with used bearings or 25 inch-pounds with new bearings. You have no obligation to purchase the product once you know the price. View Details. Includes pinion and carrier shims, pinion seal, preload shim, ring gear bolts, pinion nut, cover gasket, gear marking compound, and brush. 626", 28 spline Assembly Specifications: Pinion Bearing Preload = 14-1. The input seal is a CR 15788. it is alot tho. Available in most popular performance and replacement ratios. Nitro's Solid Pinion Preload spacers increase durability and integrity of your setup, by eliminating the use of a crush sleeve. dana 44 ring & pinion compatible with GM 8. not true on the last post, you need to remove the carrier to try that, the dana 35 has a crush sleeve which should never be re used, you basically need to setup up the pinion preload again there is NO torque spec for the pinion nut, it is however many ft lbs it takes to crush the sleeve to achieve proper pinion bearing preload. Easy enough. Note the long spacer. Dana 80 Rear End Parts Internal Kits, Carriers, Positractions, Axles Having problems with Dana 80 rear end? We offer the most complete line of differential ring and pinion gear plus rear end parts for the DANA 80 differential, this differential was utalized by Dodge truck series one ton trucks prior to 1994-1997. Therefore, swapping the Dana 44 stub shaft on to a Dana 35 will actually result in a axle assembly with larger axles than the Dana 44. Yukon Gear & Axle Ring and Pinion Kit for 91-01 Jeep Cherokee XJ with 8. Nitro Gear & Axle is a leading distributor in Differential Ring and Pinion Gears and Axles and Axle Parts. Earlier vehicles will have different differential bearings. I have found that the GM shop manuals are a good source for setting up Dana 44's. Find an exceptional selection of Dana 44 ring and pinion gear sets at 4 Wheel Parts. Our product range is continually growing to meet the needs of consumers for new ratios and applications. Take your old pinion depth of 2. Whirring noise only while decelerating at any or all speeds is most likely caused by bad pinion bearings or loose pinion bearing preload. Once the pinion depth is achieved, install a new crush collar (preload shim pack for Dana's) and seal. The Nissan service manual says the preload should be 21-40 INCH lbs. 25, and Ford 8. Pinion Depth ± The distance from the face of the pinion gear to the centerline of the ring gear. 00:1 gear ratios, however, this change means that they are not compatible with standard Dana 60 ring and pinion. Yukon Gear & Axle Ring and Pinion Kit for 91-01 Jeep Cherokee XJ with 8. None of the carrier shims were very thick and I had subsequently had to order a carrier-specific shim kit to get the selection I needed to start from scratch. Dana 44 Front Rebuild Kit Includes:br PINION BEARING GROUP:br -Head Taper Bearing Setbr -Tail Taper Bearing Setbr CARRIER BEARING GROUP:br -Right Hand Taper Bearing Setbr -Left Hand Taper Bearing Setbr SEALANT GROUP:br -Pinion Sealbr -Gasketbr PINION SMALL PARTS GROUP:br -Pinion Depth Shim Setbr -Pinion Pre-Load Shim Setbr -Pinion Nut & Washer Setbr CARRIER SMALL PARTS GROUP:br -Carrier Shim. 010") to each side for bearing preload. 4 General Information General Information Ring Gear and Pinion Note: Ring gear and drive pinion are matched parts and must be replaced in sets. Turning the pinion gear nut crushes the spacer to obtain the specified preload. 26 shims behind the cone. Dana Spicer 2018756 Dana 44 GEARS 5. Tech Note 3: Applications The Dana 44 axles that use this Kit would be in most 1967-1993 model year 4x4s with Dana 44 solid beam type front axles using shims for setting pinion bearing preload. If you gave a set of Dana 44 gears, you will see a ridge on the pinion shaft an inch or so up from the actual pinion teeth. Loctite would be good insurance. Hold pinion flange (1) with Spanner Wrench 6958 (2) and tighten pinion nut to 217 N•m (160 ft. 10 and Up 1984 & earlier 3. Consequently, threaded cup 44 removes the need for a shim pack 43 to preload inner and outer pinion bearing assemblies 16 and 18. Let's suppose your old pinion required 0. 10 and Up Dana 44™/216 ICA 1985 & later 2. 11 ratio using Yukon gears ans rebuild kit. Made sure it was in fully. Revolution Gear and Axle D44 (2003-06) Jeep Wrangler Rubicon Front and Rear and (2003-06) Jeep Wrangler TJ and LJ with D44 Rear Master Overhaul Kits come with all the necessary parts to ensure your differential job is a success. The Jeep YJ Wrangler and most XJ Cherokee models use the high-pinion or "reverse rotation" ring gear […]. Dana Spicer 2018756 Dana 44 GEARS 5. Dana Spicer Ring and Pinions Kits are the same gears that came in your Dana axle from the factory. 44 SN 07095A R44CA103-4X DANA PART NUMBER SERIAL NUMBER DANA PART NUMBER SERIAL NUMBER 99 070 Bearing Preload Spacer Pinion Oil Seal After 7/15/91 End Yoke Assembly 1 1 1 HH105 HM117 HH105. Pinion Bearing Preload - Is the amount of rolling resistance on the pinion bearings. You don’t want to over-torque the nut and alter the pinion bearing preload. 07 Yukon Gear & Axle manufactures a full line of top quality small parts to complete any job including ring gear bolts, crush sleeves, pinion nuts and washers, axle studs, thrust washers and much, much more. Due to the low preload reading, I'm assuming the rear pinion nut was probably a bit under-torqued. After removing the rear pinion nut, a medium sized gear puller is needed to remove the companion shaft from the pinion shaft. 01) for the Dana 44 rear diff. ive been reading a lot of articles and stuff on how to do it. 8 but on D35 axles there is a crush sleeve that sets the preload for the pinion gear, get two incase you F the first one up. But with new bearings, and seal installed my preload is about 50 in-lbs. Whirring noise only while decelerating at any or all speeds is most likely caused by bad pinion bearings or loose pinion bearing preload. Rear wheel-bearing lock (outer) nut- 160 (lb-ft) Hope these helps all you heavy duty Dana 60 guys :bigthumb:. Buy Motive Gear D44IK at JEGS: Motive Gear Ring and Pinion Installation Kit Dana 44. Both front and rear Dana 44 axles, the max torque is 200 ft/lbs.
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